Xpress Coating Pump & Reel

Xpress Coating System

The Picote Xpress Coating System for 1¼ -12" (DN32-300) pipes provides faster curing times, no waste, less mess, and minimal setup time for revolutionary cost and time savings.

The heart of the system is the innovative Xpress Coating Pump featuring dual hydraulic resin cylinders for the new 1: 1, single colour epoxy. It has a built-in extended life battery and internal resin heater providing several hours of working time (it can also be operated while charging). The system also includes a motorized Delivery Hose Reel with 131 feet (40m) of delivery hose allowing for easier setup, movement and storage.

Specification Images & videos Downloads Where to use Accessories
Uses and benefits
  • Picote Xpress Epoxy (1 : 1 ratio): Single colour (light grey), 100% Solids Epoxy.
  • As little as 1 hour curing time between coats (@77°F/25°C).
  • Optional Picote Heater to speed up curing times.
  • Superior thickness of 1 mm per layer (@77°F/25°C).
  • Larger resin containers reduce waste & costs.
  • Motorized Reel with quick connect, multi-use hoses - easily returns the hoses which can then be capped to be used again since the epoxy is mixed at the brush end via a static mixing nozzle. Saving on resin, consumables, and setup time.
  • Internal resin heater on pump runs off the battery to maintain resin temperature during transport and usage. 
  • Reel Heating Blanket runs off Pump battery and maintains hose reel resin temperature. 
  • Vertical design saves on storage, transport, and jobsite space.
  • Tri-wheel stair climbers & 32' (10m) corded remote allows easy transport up and down stairs and for hard-to-reach places.
  • Go Small! Small diameter hose package for coating 1¼-2" (DN32-50) pipes up to 50' (15 m) in length.
  • Use in conjunction with Picote Millers & Coating Brushes.
Technical spec
Pipe Diameters DN32 - 300 (1½-12")
Max Range 40m (131')
Battery Internal (24V, 882Wh)
Cylinder Capacity

Pump: .26 gal (1 litre)

Filler: .71 gal (2.7 litres)

Weight

(empty)

Pump: 100kg (220 lbs)

Reel: 50kg (110 lbs)

Size (WxLxH) Pump: 26.9x58.1 x25.7"
 (683x1476x653mm)
Reel: 23.3x27.6x28.9"
(592x701 x734mm)
  For resin spec please see technical document at https://www.picoteresources.com/resin-family

 

How to use

Renovate old or deteriorated drains and sewers from DN32-300 (1¼-12") diameter with the Picote Xpress Coating System. The coating applied provides a corrosion resistant, wear-resistant and non-corrosive lining. Several coats can be applied within the same pipe. Renovate entire piping systems for example apartments or blocks of flats with minimal disruption, avoiding costly excavation. Suitable for internal renovations and external projects such as waterspouts/downpipes, pool lines etc. 

This product has been created to renovate drains, sewers, water pipes, electrical conduits, heat and a/c ducts and more in concrete, PVC, fiberglass, clay, copper, cast iron, ductile iron, and steel pipes by brush casting a coating. The specially formulated coating resin forms a corrosion resistant or semi-structural repair inside the original pipe (depending on # of coats applied) that is a tested, safe and environmentally friendly product. The new pipe is corrosion resistant, anti-static, wear-resistant and non-corrosive. Thanks to a high breaking stretch, it also withstands shocks and bending.

 USES/BASIC METHODOLOGY:

• Extend the life span of the original pipe: The resin can be used to prolong the life of an existing pipe. Clean the pipe well. Apply 2 or more (1mm/coat) layers of the Xpress resin.  

• The new slick inner surface will increase the flow inside the pipe minimizing the risk of blockages.

• Create a new semi-structural pipe: Apply multiple coats of the resin (use design calculator based on pipe diameter found in the manual or later in this document) to form a seamless new pipe with a 2-4mm wall thickness depending on the pipe diameter. Estimated 30-50 year design life when using Semi-Structural Design Specifications based on pipe diameter.

BENEFITS FOR CONTRACTORS: Extend the service life of a pipe, stop corrosion, create a new pipe, ”patch” on top of CIPP liners and fortify connections*. Apply to small areas or all drains in multi-story buildings. The Picote Coating affordable, practical and easily fits in tight places.

BENEFITS FOR PROPERTY OWNERS: System is Customers can stay at home or keep business open during drain renovation.  A greener alternative eliminating the need to destroy existing walls, gardens or sidewalks, the no-dig solution reduces waste produced at job sites. Interruptions to traffic are also minimized. All materials used are non-toxic.

HOW LONG WILL THE PIPE BE OUT OF SERVICE?: Dry to touch in 3 hours with ambient cure.  Return to Service/Light Wear: 4 hours.  Final Hardness: 24 hours.         Full service can be restored 4 hours after last coat has been applied (24hrs for potable)

TYPES OF PIPE: Suitable for concrete, PVC, fiberglass, clay, copper, cast iron, ductile iron, and steel pipes. Preparation of the coating surface is dependent on the material of the pipe. Please see corresponding Picote Operation & Safety Manual. 

 

 

*Ensure that materials are compatible and the surface is properly prepared

 

Downloads

US Catalog
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Fact sheet
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Metric Catalogue
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German Catalogue
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Quick Guides
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