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UK

Dyno-Rod Norwich and Picote Solutions

Removing Rebar from Domestic PVC Pipe

The Challenge

A DN100 UPVC pipe under the reinforced concrete slab of a newly built residential property was found to have been punctured with steel rod rebar. The first company who  surveyed this advised that a no-dig repair was not possible. Excavation was not desirable at all so Dyno-Rod Norwich were asked to investigate further into possible trenchless solutions!

The rebar was located downstream a few metres from an access point in the soil vent pipe and accessed via a 90-degree bend. 

CASE STUDY REBAR
Exploring ideas

Excavation was not a viable option because it was under the reinforced concrete slab to a new-build.  Digging it up would have caused significant damage to the floor and coverings. Due to the limited access and the small size of the pipe, a robotic cutter was not an option.

Mark and the team contacted Picote to see if we had any tools that could work with their existing Picote Millers to remove this. The team already had a Super Midi, Maxi Miller and Mini Miller in their arsenal. Picote held a few calls and a short video call with Dyno-Rod managers to discuss the most appropriate solution.

The Dyno-Rod team were concerned about fitting the Twister Metal Grinder into the pipe as it was an access point and not a chamber. The bends in the pipe also caused concern. We were able to demonstrate the flexibility of the tool on the video call and with the help of a 100/100 T-junction show that the tool could be inserted as required.

Fortunately No Dig Live 2022 was running the following week so a small Dyno-Rod Team came to visit the Picote stand and see various demos. One demo included the Twister Metal Grinder cutting out a length of threaded bar. The Picote team demonstrated the tool cutting the bar out in a few minutes using a Maxi Miller following it with the Picote Smart Cutter™ to grind back the remaining stubs. 

 

WhatsApp Image 2022-10-26 at 11.56.33 AM
Progress!

The Dyno-Rod Team contacted their local reseller (CJ Kelly International) to order the tool. They also were looking for site support either from the Picote team or the reseller. Due to location of the works and its proximity, CJ Kelly agreed to attend site to guide and oversee the works.

On the construction site all risk assessments and method statements were completed and all H&S requirements of the main contractor were adhered to. The aim was to remove the bar and then carry out a localised repair with a patch liner. Grinding out the bar was completed within 10 minutes leaving the stubs of the bar protruding ready to be ground back carefully as the pipe was UPVC. While grinding the upper section of bar became loose and dropped slightly requiring additional grinding. It was thought the pipe was bedded in pea gravel allowing the bar to move slightly. 

POST CUT
The Decision
At this point conversations with the client explored the two remaining options:
  1. Continue with the original plan. Due to the movement there was a risk that further grinding could potentially wear through the PVC pipe before the bar was completely trimmed which might result in pipe bedding entering the pipe.
  2. Install the patch over the pipe with a slight imperfection. The pipe diameter was already much improved and the line was only serving a shower.

It was decided that installing the patch repair, rather than risking the pipe becoming full of pipe bedding would be the best option. The finished result shows a slight imperfection in the patch, but the pipe diameter is 95% restored, smoothed out and sealed.

 

POST LINE
Picote International Consulting

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